The Controversial History of the 737 Max

The 737 Max, once hailed as a groundbreaking aircraft, now finds itself marred by a series of incidents that have raised serious concerns about its engineering. One such incident occurred on January 5th, 2024, when a door plug in the fuselage of the plane ripped off at 16,000 feet, causing a rapid decompression. Miraculously, no passengers or crew members were seriously injured. However, this incident has once again put the spotlight on the questionable engineering behind the 737 Max.

The Controversial History of the 737 Max
The Controversial History of the 737 Max

Understanding the Door Plug

To understand what went wrong, we first need to delve into the nature of the door plug. Door plugs are cosmetic covers for empty door frames, typically used when an airline opts for a lower maximum occupancy. They simply plug the doorway with a door-shaped plug, allowing a standard row of seats to be installed. However, in this case, the door plug in question was not properly secured, leading to its detachment during the flight.

Potential Faults and Lapses in Communication

The aftermath photos reveal that the stop pads, designed to withstand cabin pressure, remained intact despite the door plug’s detachment. This suggests that the fasteners attaching the plug to the aircraft may have either fractured or been improperly installed. Early reports suggest that several aircraft had improperly tightened fasteners, hinting at a potential systemic issue. These faults could have resulted from miscommunication between Boeing, the manufacturer, and its subcontractor, Spirit Aeros Systems, responsible for manufacturing the fuselages and door plugs.

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The Blame Game

While it is too soon to assign definitive blame, multiple parties could potentially be held responsible. Boeing, as the aircraft manufacturer, bears some responsibility for ensuring the quality and proper installation of the door plugs. Additionally, Alaska Airlines, the owner of the particular aircraft involved in the incident, may share some blame for previous maintenance lapses and faulty pressure checks.

A Troubled History

This incident is not the first time the 737 Max has faced scrutiny. The aircraft initially faced issues after higher bypass engines were installed, altering the aircraft’s stability and control. Boeing’s solution was to implement a software system called MCAS to compensate for the instability. Unfortunately, malfunctions with this system led to two tragic crashes in 2018 and 2019, resulting in a total of 346 fatalities. These incidents laid bare Boeing’s prioritization of revenue over customer safety.

The Need for Change

Boeing’s recent request for an exemption from a safety regulation further highlights the company’s questionable practices. This plea raises concerns about Boeing’s commitment to upholding safety standards and its willingness to prioritize profits over public safety. The need for more stringent regulatory oversight is evident, as even existing safety regulations are not being respected.

Conclusion

While Boeing has undoubtedly produced remarkable aircraft in the past, recent events have highlighted a systemic issue within the company. The 737 Max incidents serve as a reminder that a company with such immense responsibility for public safety requires stronger oversight. It is essential for Boeing to prioritize customer safety over profit and reevaluate its business practices to regain trust in the aviation industry.

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The Controversial History of the 737 Max