In this article, we will explore the power and flexibility of the Sysmac Studio 3D simulation function. With the Sysmac Studio 3D simulation, users can easily visualize and simulate their control programs in a three-dimensional environment. This feature can be added to Sysmac Studio through a license from OMRON, a leading technology company.
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Simulating a Simple Sequence
To get started, let’s take a look at a simulation of a simple sequence that has already been developed and programmed. In Sysmac Studio, both the ladder logic control program and the 3D visualization are dynamically represented on the screen. As we initiate the start instruction in the ladder logic, the conveyor starts, moves a tray into position, and stops. An air cylinder with a gripper retrieves a part from a table, moves along a gantry, and places the part on the tray. The conveyor then restarts, moves the tray into a second position, and stops. This dynamic simulation allows us to observe the changes occurring in the ladder logic as the sequence executes.
Creating a 3D Simulation
Now, let’s dive into how to create a 3D simulation using Sysmac Studio. The process begins by inserting the wizard-based Application Manager, which is unique to the industry. This virtual device allows us to access the 3D Visualizer window and environment where we can add 3D shapes and animation scripts. The Application Manager eliminates the need for physical hardware, such as a robot, during the initial development phase.
To add components to the 3D visualizer, we can choose from various options. We can add individual components like boxes or cylinders, import CAD files, or select components from a CAD library. By right-clicking on the 3D visualization and selecting the desired component, we can easily add and customize it. For example, by clicking on a box in the 3D visualizer, we can change its color and size. Similarly, we can add a cylinder and modify its properties.
Importing Mechanical Components
Sysmac Studio also supports importing mechanical components from third-party CAD folders. By right-clicking on the 3D visualization and selecting Mechanical Components, we can import CAD files. These files can be converted within the software, and once converted, we can assign them to the moving parts using the wizard. This allows us to create a complete mechanical model for our simulation.
Configuring Motion Axes
To configure the motion axes of the mechanical components, we can use the wizard to assign linear part directions and assign motion axes as configured on the selected controller or PLC. If you need guidance on creating the program for the controller, you can refer to the RealPars course “Omron PLC Programming Basics – Sysmac Studio.” The control ladder logic can be coded at any time and can be found in the Programming section of the Multiview Explorer.
Starting the Simulator
Once the simulator is started, both the dynamic ladder logic and the 3D model are displayed. In the ladder logic, we can initiate the movement of each linear part by changing the appropriate boolean variables. For example, to move a component on the x-axis, we change the Move_AxisX_Start variable to true. Similarly, we can control the movement on the y-axis and z-axis. This allows us to simulate the motion of each component on its respective axes.
Sysmac Studio and OMRON Controllers
Sysmac Studio 3D Simulation supports the NX, NJ, and NY series of OMRON Controllers, providing engineers with the ability to control robots using IEC programs. It is worth noting that the 3D Simulation function can be easily installed on Sysmac Studio once a license has been purchased. For more information on purchasing licenses or obtaining a trial version of Sysmac Studio 3D, you can visit the OMRON website.
FAQs
- Where can I find a detailed user manual for the Sysmac Studio 3D Simulation function?
OMRON provides a detailed user manual for the Sysmac Studio 3D Simulation function, which can be obtained from your OMRON Regional Office. Contact details for your regional office can be found on the OMRON Industrial Automation global site.
Conclusion
In conclusion, the Sysmac Studio 3D Simulation Visualization function offers users a powerful and flexible tool for visualizing and simulating their control programs. With the ability to easily create and program 3D models, engineers can test and optimize their designs before implementing them in a physical environment. This feature, combined with the support for various OMRON Controllers, makes Sysmac Studio an essential tool for automation professionals.
For more information about Sysmac Studio and its capabilities, visit the Techal website.
