Can We Throw Satellites to Space? – The Revolutionary SpinLaunch System

In the midst of a global pandemic, a team of welders, heavy machine operators, and builders were brought together. Their mission? To construct a mysterious structure based on plans provided to them. The only clue they had was a name scrawled across the top of their plans: SpinLaunch.

SpinLaunch is a company attempting to revolutionize the space industry by tackling one of its biggest challenges – the rocket equation. Engineers have been grappling with this equation since the beginning of the space age. It describes the amount of fuel a rocket needs to carry in order to deliver its payload to its destination. However, the fuel itself becomes a payload, resulting in a compounding problem and making rockets more fuel than actual rocket.

To address this issue, SpinLaunch is pursuing a unique approach. Their plan involves spinning a small rocket in a centrifugal mass accelerator under vacuum, reaching astonishing speeds before release. This method aims to impart as much velocity as possible to the payload on the ground, thus reducing the amount of fuel needed for the rocket’s weight and minimizing the complexity of non-reusable components.

But how does SpinLaunch achieve this? Through the use of carbon fiber, a material that takes center stage in their key enabling technologies. Carbon fiber offers an unmatched strength-to-weight ratio, making it ideal for the structural components of the system. With industrial-grade quantities now available, engineers can quickly iterate and validate composite structures using simulation methods and real-world testing.

The strength of carbon fiber becomes evident when considering its load capacity. Even a small cross-section of carbon fiber, about an eighth of an inch thick and a few inches wide, can support nearly a quarter million pounds of total load capacity. For comparison, the final fully scaled tether for SpinLaunch’s orbital system will require a cross-sectional area of at least 0.23 square meters, making it the single strongest tensile structure on Earth.

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To achieve their launch goals, SpinLaunch also had to overcome the challenge of aerodynamic heating. Spinning a carbon fiber composite at Mach 6 in the atmosphere would result in its destruction. To solve this problem, SpinLaunch created a massive vacuum chamber around the tether. This chamber, built at a fraction of the cost of traditional aerospace vacuum chambers, minimizes drag and prevents the destruction of the spinning tether.

Another critical aspect of the SpinLaunch system is the release mechanism for the aeroshell, the protective covering for the rocket. Although the specific details of this mechanism remain undisclosed, SpinLaunch emphasizes the importance of sealing the vacuum chamber quickly after the launch. They achieve this through a double door airlock system that rapidly closes behind the vehicle, preventing air from entering the vacuum chamber.

As impressive as SpinLaunch’s technology is, the real challenge lies in scaling it up. The company has built a one-third-scale prototype at a relatively low cost, but the true test will be scaling this engineering marvel. With their sights set on a per-launch cost of half a million dollars and a target price of 2,500 dollars per kilogram, SpinLaunch aims to compete with small satellite launch companies by maximizing the frequency of launches and minimizing expendable materials like fuel.

SpinLaunch has made significant progress in solving the engineering challenges associated with their revolutionary system. However, scaling up the technology and securing the necessary investment remain major hurdles. The future of space launch systems is undoubtedly an exciting and challenging one, and SpinLaunch is at the forefront of this innovative journey.

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Can We Throw Satellites to Space? - The Revolutionary SpinLaunch System
Can We Throw Satellites to Space? – The Revolutionary SpinLaunch System

FAQs

Q: How does SpinLaunch minimize the use of fuel in its system?

A: SpinLaunch aims to maximize the velocity of the payload on the ground by spinning it in a centrifugal mass accelerator under vacuum. This allows for a substantial reduction in the amount of fuel needed for the rocket’s weight.

Q: What key enabling technology does SpinLaunch utilize?

A: SpinLaunch heavily relies on carbon fiber, which offers exceptional strength-to-weight ratio. This material plays a crucial role in the structural components of the system, allowing for lighter yet stronger structures.

Q: How does SpinLaunch prevent the destruction of the spinning tether due to aerodynamic heating?

A: SpinLaunch creates a massive vacuum chamber around the tether to minimize drag and prevent the destructive effects of aerodynamic heating. This chamber is built at a lower cost compared to traditional aerospace vacuum chambers.

Q: What are the main advantages of SpinLaunch’s system compared to traditional rocket launches?

A: SpinLaunch aims to significantly reduce the cost of launches by minimizing the use of expendable materials like fuel. They also plan to increase the frequency of launches, offering a competitive edge over traditional rocket launches.

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Q: How does SpinLaunch ensure the survival of satellites under the high g-forces experienced during launch?

A: By rethinking design strategies and taking advantage of advances in satellite technology, SpinLaunch can easily accommodate the high g-forces experienced during launch, making g-hardening a manageable challenge.


In conclusion, SpinLaunch’s innovative approach to space launches has the potential to reshape the industry. By leveraging carbon fiber technology and unique launch techniques, SpinLaunch aims to minimize the use of fuel, increase launch frequency, and reduce costs. While there are challenges in scaling the system and securing sufficient investment, the progress made by SpinLaunch thus far is inspiring and demonstrates the company’s commitment to transforming the future of space exploration.

For more information about SpinLaunch and their groundbreaking technology, visit the Techal website.

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Can We Throw Satellites to Space? – The Revolutionary SpinLaunch System